Turn of the year, no reporter walked into the FAW Wuxi Diesel Oil Factory Huishan base, I saw a world-class automation equipment of the production line is a high-speed operation, a complete liberation of J6 heavy truck "Aowei" 11-liter engine, from Parts on the console to the machine off the line, an average of less than 10 minutes.
FAW Wuxi Diesel Engine
“With the increasingly fierce competition in overseas markets, the 'Aowei' engine has been selling high-end markets in South America and Eastern Europe with its high-tech and cost-effective advantages. In 2014, sales of Xiehai’s overseas exports rose by 28.3% year-on-year. With the double growth of the share, the product structure also shows a trend toward high-tech development, said Qian Hengrong, director of FAW Xiechai.
" Aowei" engine is a strategic product developed by FAW Group.
To this end, in accordance with the group's strategic development goals, Xichai has broken the original closed scientific research and development model around the market, its competitors, and the international community, adhered to the international open cooperation approach, improved the overall engine design level, and promoted simultaneous development and advance development. ability.
Innovate the scientific research system of the enterprise, implement the R&D project team responsibility system, keep up with new energy technologies, save energy and reduce emissions, and apply standards to international standards, and accelerate the development of products with high added value, high-tech content, and low energy consumption.
Established five major technologies such as energy conservation, environmental protection, safety, comfort, durability, electronic intelligence, and material technology, and built ten core technologies such as braking, fuel economy, post-processing, and intelligent control, accelerated the development of core corporate capabilities, and developed a project to promote technology. , technology synthesis platform, platform derivative products, products lead the market for new development paths.
China's engine companies must stand on the same starting line with the world's advanced level and participate in global competition in order to build our own internationally renowned brands and allow China's "high-end drive" to go global. This is the consensus that the Xichai people have already formed.
Xichai has such ideas and ideas. It has successfully developed a two-stage supercharged vehicle engine and diesel-electric hybrid power. It has pioneered the domestically built EGR technology, electronic control technology, vibration and noise analysis, overhead camshaft cylinder head, and engine. Braking and fuel-saving technologies have also made breakthroughs in succession. At present, Xichai has more than 50 core technologies.
"Last year, I went to Europe and America to inspect a number of peers. Through comparison, we found that our own research and development of the 'Aowei' four engines compared with the world's leading engine companies, the gap has been greatly reduced, and in some areas has even surpassed. "Qian Hengrong said.
How does Xichai catch up?
“The fundamental of R&D innovation is to cultivate a group of high-quality R&D talents. We have established a number of growth channels for technicians and encouraged a broad range of employees to learn and innovate through a series of incentives. We use cutting-edge technologies to create smart Xichai.†Chai party secretary Xu Xuefen said.
Since 2010, Xichai has established an innovation fund to reward major technological innovation projects that are in line with the factory's technological innovation strategy, stimulating the vitality, motivation and strength of the independent innovation of the scientific and technological team, continuously enhancing the ability of innovation of enterprises, and effectively promoting the conversion of innovation results. Strengthen the core competitiveness of enterprises.
The rational use of innovative funds has effectively stimulated technological innovation projects, especially non-mature technical projects. In recent years, the number of invention patents has increased significantly. In 2014, the research and development department Wu Zhiming's “Determination of a Diesel Dual-acting Hydraulic Pump Test Method†and the assembly workshop engineer Tianqing’s “an oil cooler bypass valve installation and disassembly device†were invented at the 8th International Invention Exhibition. Both winners at the meeting. Xichai also honored science and technology heroes at science and technology conferences.
“Safety is an inevitable trend for the development of heavy truck technology in the future, and 'safe departure and safe return' has become the biggest wish of every truck driver and family. We have applied engine braking technology and developed an engine system with independent intellectual property rights. Mobile device," said Huang Chenghai, assistant manager of Xichai.
Through the precise design and matching of engine brakes, at 2100 rpm, the engine braking power reaches more than 200 kW, which is at the leading level in the country, especially under the common working conditions of 1500 rpm engine, and the braking efficiency is higher; the vehicle does not need to be used for long distance downhill. Stepping on the brakes can significantly reduce the wear of the brake pads and ensure that the brake pads operate at a relatively low temperature. This improves the safety of the entire vehicle and the reliability of the braking system, enabling the Liberation J6 truck to have a “safe heartâ€.
Compared with other domestic brands, the Xichai Engine Braking System has a higher technical and braking power. Taking "Aowei" 6DM as an example, in the test of a 15 km long downhill slope in Yunnan, the FCB system brakes are not opened 91 times, and the FCB system brakes are only opened 29 times, thus avoiding the friction and heat of the brake pads and driving safely. When the heavy truck is driving at a speed of 60 kilometers per hour, compared with the hydraulic brake heavy truck, the Aowei heavy truck installed with the FCB system effectively shortens the braking time by about 1 second and shortens the braking distance by up to 16 meters.
Li Yuxiao, general manager of the sales company, told reporters that in the past year, sales of the Xichai engine continued to increase in overseas markets. Behind the hot sales of Xicai, it not only benefits from the superior performance of Xichai’s high-end power quality, but also thanks to Xichai’s precise international marketing strategy. In 2014, Xichai launched a new model of overseas brand marketing and service. Not only did Xichai's overseas service gradually follow the international standards, but also through brand marketing, the brand awareness of Xichai became higher and higher, and the export of Xichai Engine was maintained. The quantity has been continuously expanding, and the single machine export has formed a stable growth point.
Today, Spain, Italy, Argentina, the Netherlands, South Africa, Brazil, Singapore and other markets have all become Xichai's stable generator set export region, of which only Spain and Italy have exported 1,000 units, and Xichai has achieved exports to developed countries in Western Europe. aims.
Not long ago, 50 Liberation J5 heavy trucks matching the Xichai engine were also loaded on the Tianjin port and set foot on the journey into Algeria. At the same time, sales of Xichai Aowei's 11-liter engine have also increased significantly in the Middle East region, becoming another mature export market for Xichai.
In 2014, the main business income and output value of Xichai exceeded RMB 10 billion, and its profit increased by 67% year-on-year. The three indicators of fixed asset turnover, total asset turnover, and asset contribution rate, which reflect the operational effectiveness of the company, continued to rank among peers.
It can be said that "Xichai Manufacturing" has become a beautiful business card made by "Made in China".
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