Introduction: An honorary chairman of the China Instrument and Meter Industry Association, Jia Jiacheng, said in an interview that the launch of the "Twelfth Five-Year Plan" will undoubtedly forcefully promote the development of the instrumentation industry. The draft of the “Intelligent Manufacturing Equipment Innovation and Development Project†included in the manufacturing of high-end equipment has been drafted, and many of them include instrumentation, instrumentation, and control projects. The identification and start-up of these projects are good for the entire industry. For the overall trend of the instrumentation industry in 2011, Yan Jiacheng’s attitude is "cautiously optimistic."
"The production and sales value of the industry during the 12th Five-Year Plan period will reach or approach RMB 1 trillion, and the average annual growth rate will be 15%." Yan Jiacheng, Honorary Chairman of the China Instrument and Meter Industry Association told a Chinese reporter.
In looking at the industry's next trend, he said that the number of uncertainties in 2011 has increased and it is unlikely that there will be another growth rate that is as high as last year.
This year, production and sales will increase by 12% to 15%
"It is estimated that the increase in production and sales of the instrumentation industry this year will reach 12% to 15%, and the profit growth will reach about 15%. The increase in imports will also be significantly greater than the increase in exports," Yan Jiacheng told reporters.
It is reported that last year's growth in the production and sales of the instrumentation industry entered a historically high area, with annual sales exceeding RMB 500 billion for the first time, and profit growth reaching 46.65%. The annual total profit, monthly profit, and year-on-year increase were all new highs.
“The cardinal number is already high, and it is impossible to have such a high growth rate again this year.†In forecasting the analysis of this year’s industry trends, Jia Jiacheng believes that the industry will change from restorative growth to recovery growth. “There is little between the two. There is a big difference in one word, "---- The former benefits from the recovery of normal demand that has been stagnated by the financial crisis, while the latter is based on the growth of the new economy. "Since the second half of last year, it has been Completely into recovery growth."
“There are a lot of uncertainties this year,†said Jia Jiacheng, which includes macroeconomic trends, fiscal and monetary policies, inflation and costs, dilution of “crisis response†measures and the transfer of policy measures; energy conservation and emission reduction, and suppression of “double The implementation of the policies and implementation of policies such as “high†and real estate, as well as foreign exchange reforms, foreign exchange policies, trade frictions, and international markets.
However, the launch of the "12th Five-Year Plan" will undoubtedly forcefully promote the development of the instrumentation industry. For example, he said that the draft of the "intelligent manufacturing equipment innovation and development project" included in the manufacturing of high-end equipment has been drafted, and many of them include instrumentation, instrumentation, and control projects. The determination and start-up of these projects are for the entire industry. Good.
"In addition, as far as I know, in the revitalization of emerging industries there are many innovative development projects, such as marine engineering, new energy projects, etc. Planning in related fields will also drive the growth and improvement of demand for instrumentation and control equipment." Told reporters.
Therefore, for the overall trend of the instrumentation industry in 2011, Yan Jiacheng’s attitude is “cautiously optimisticâ€â€”the increase in production and sales profits will be significantly lower than last year due to macroeconomic changes, and the increase will be high and low; the profit growth has been higher than that of production and sales. The rate of increase is high. It is estimated that this year will return to normal status. "One thing to note is that the gap between enterprises will obviously increase."
"12th Five-Year" Annual Average Increase of 15%
What is the guiding ideology for the development of the instrumentation industry during the 12th Five-Year Plan period?
“For high-end manufacturing, new industries, and major national engineering needs, we will focus on the development of advanced automatic control systems, large-scale precision test equipment, new types of instruments and sensors, and establish an industrial system that includes precision manufacturing, lean management, and modern manufacturing services; The market share of the product is supported by the promotion of billions of billions of dollars in group and characteristic enterprises, and efforts are being made to establish the basis of high-end intelligent equipment --- modern instrumentation and control industry." Yan Jiacheng said.
He also gave a set of figures: The specific planning goal is that the industry's production and sales value will reach or approach RMB 1 trillion, with an average annual growth rate of 15%; the total profit will reach RMB 71.3 billion, with an average annual increase of 13%; Achieve 8.5% to 9%, with total assets of 870 billion yuan; industry exports exceed 30 billion US dollars, and export growth is greater than the increase in imports, in which the export ratio of local companies will be greater than 50%, "the end of the twelfth five-year" or "ten There will be an inflection point in the initial deficit during the 3 rd five-year period."
By that time, there will be 3 to 5 companies that produce and sell over 10 billion yuan in the industry, and 100 companies that exceed 1 billion yuan will have a market concentration of 25%. At the same time, the number of listed companies will also reach 150. The value of production and sales of local companies will account for more than 70% of the total value of the industry, and the market share of local companies will also exceed 60%.
It is reported that there are currently 20 companies that produce and sell more than 1 billion yuan in the industry, and the local company's market share is 52.67%.
During the “Twelfth Five-Year Plan†period, the market share of mid- to high-end products in the industry will also increase significantly. Major key enterprises will popularize modern production management based on information technology. The service capacity of modern service industry will also be significantly improved.
"Whether we can grasp the important opportunities of the 'Twelfth Five-Year Plan' and realize these goals depends on our ability to upgrade, adjust and adapt," said Yan Jiacheng.
The technical bottleneck is difficult to break through, and the economic transformation during the 12th Five-Year Plan period is conducive to the rapid development of the instrumentation and meter industry. The Yan family became a reporter to analyze the opportunities and difficulties in the development of the industry.
First of all, the status of the entire electromechanical manufacturing industry will rise relatively in the middle and late industrialization period. The structural adjustment of the equipment manufacturing industry will also develop towards the mid-to-high end that closely integrates with the instrumentation and control. “Emphasizing and highlighting high-end equipment manufacturing will make the development of instrument control technology once again on the agenda,†while energy-saving emission reduction, green economy, independent innovation, emerging industries, etc. will also effectively promote the increase in demand for instrument and control equipment and technology development. .
Second, the "two integrations" will also increase the demand for monitoring and control equipment in the long term. “The integration of the two economies is an important policy and a necessary path for China’s economy to become stronger and stronger. It is an industrialization with characteristics of the times and an informationization with Chinese characteristics.†Yan Jiacheng stated that it includes R&D, design, and production process control. , enterprise management, marketing, human resources development, new business development, and technological transformation of enterprises, but its foundation and focus is on the informatization of the production process, which is divided into process industry informatization and discrete industry informatization, “this and the instrumentation industry closely related".
At the same time, economic globalization has also entered a new stage—the globalization of manufacturing has evolved from centralized to decentralized and moderately concentrated, and the globalization of the instrumentation and control industry has become more active. Its products range from low-grade to medium-to-high-end. In terms of development, the model has also been transformed from a joint-venture joint venture, sole proprietorship to entrusted production, foreign ownership, and China-based business management.
But it is not all the way. In Jia Jiacheng’s view, the main difficulties in the development of the industry during the “12th Five-Year Plan†came from several aspects: the improvement of innovation capacity was slow, and the technology source was still the bottleneck restricting the development of the industry; the scale and quality of the enterprise had yet to be improved; “GDP effect†was in place The impact is still serious and so on.
In addition, in the interview, Jia Jiacheng also told reporters about his strategic and tactical thinking on the development of the industry.
First of all, the instrument and control industry must pay attention to the formation and establishment of economies of scale. “Currently, U.S. industries represent the advantages of original development, while Japanese industries represent the advantages of manufacturing processes. The advantages of China’s industrialization lie in the large-scale manufacturing and management of certain technological backgrounds. Although the industrial and control industries are not large-scale industries, However, if we want to establish a foothold in the world, we must follow the characteristics of China's industrial development and give full play to its advantages in scale. If we rely solely on technological advantages, we cannot succeed in a relatively short period of time."
Secondly, it is necessary to increase the degree of opening up, develop in the instrumentation and control of the globalization of the industry, and at the same time take advantage of the strong economic restructuring to take advantage of the advantages of the industry and accelerate its development.
Related Links “12th Five-Year†Key Development and Key Technologies in the Instrumentation Industry I. Key Products (1) PA’s promotion of 1,000 MW thermal power, 10 million tons/year of oil refining, 1 million tons/year of ethylene, intelligent monitoring of urban heating, Coriolis mass flowmeters for process automation in areas such as oil and gas centralized transportation, high-end flow meters such as multi-channel ultrasonics, high-grade electromagnetic flowmeters, etc.; high-end liquid level meters such as radar level gauges, and regulating valves for severe operating conditions, Highly reliable online analytical instrument.
(2) FA's development PLC, special control system, new sensor, typical equipment demonstration application (3) nuclear power class 1E control system and 2E class field instrument wind turbine and wind power station control system and sensor rail traffic control system improve intelligence Grid Advanced Measurement System and Smart Meter (4) Automatic Environmental Monitoring System, Pollution Source Monitoring System, Portable and Emergency Environment Testing Instruments (5) Food and Drug Safety Testing Instruments, Sample Preparation Technology and Equipment (6) High-end Dynamic Testing Machine , special environmental testing and deformation measurement test equipment, spectrum analyzer, scanning electron microscope, X-ray, industrial CT, three-dimensional ultrasound and other non-destructive testing equipment and other high-end manufacturing and frontier scientific scientific instruments and testing equipment Second, the key technologies (1) new sensors Technology (2) Industrial wireless communication network technology (3) Functional safety technology (4) Precision machining and special process technology (5) Analytical instrument functional parts and application technology (6) Intelligent technology (7) System integration and application technology
"The production and sales value of the industry during the 12th Five-Year Plan period will reach or approach RMB 1 trillion, and the average annual growth rate will be 15%." Yan Jiacheng, Honorary Chairman of the China Instrument and Meter Industry Association told a Chinese reporter.
In looking at the industry's next trend, he said that the number of uncertainties in 2011 has increased and it is unlikely that there will be another growth rate that is as high as last year.
This year, production and sales will increase by 12% to 15%
"It is estimated that the increase in production and sales of the instrumentation industry this year will reach 12% to 15%, and the profit growth will reach about 15%. The increase in imports will also be significantly greater than the increase in exports," Yan Jiacheng told reporters.
It is reported that last year's growth in the production and sales of the instrumentation industry entered a historically high area, with annual sales exceeding RMB 500 billion for the first time, and profit growth reaching 46.65%. The annual total profit, monthly profit, and year-on-year increase were all new highs.
“The cardinal number is already high, and it is impossible to have such a high growth rate again this year.†In forecasting the analysis of this year’s industry trends, Jia Jiacheng believes that the industry will change from restorative growth to recovery growth. “There is little between the two. There is a big difference in one word, "---- The former benefits from the recovery of normal demand that has been stagnated by the financial crisis, while the latter is based on the growth of the new economy. "Since the second half of last year, it has been Completely into recovery growth."
“There are a lot of uncertainties this year,†said Jia Jiacheng, which includes macroeconomic trends, fiscal and monetary policies, inflation and costs, dilution of “crisis response†measures and the transfer of policy measures; energy conservation and emission reduction, and suppression of “double The implementation of the policies and implementation of policies such as “high†and real estate, as well as foreign exchange reforms, foreign exchange policies, trade frictions, and international markets.
However, the launch of the "12th Five-Year Plan" will undoubtedly forcefully promote the development of the instrumentation industry. For example, he said that the draft of the "intelligent manufacturing equipment innovation and development project" included in the manufacturing of high-end equipment has been drafted, and many of them include instrumentation, instrumentation, and control projects. The determination and start-up of these projects are for the entire industry. Good.
"In addition, as far as I know, in the revitalization of emerging industries there are many innovative development projects, such as marine engineering, new energy projects, etc. Planning in related fields will also drive the growth and improvement of demand for instrumentation and control equipment." Told reporters.
Therefore, for the overall trend of the instrumentation industry in 2011, Yan Jiacheng’s attitude is “cautiously optimisticâ€â€”the increase in production and sales profits will be significantly lower than last year due to macroeconomic changes, and the increase will be high and low; the profit growth has been higher than that of production and sales. The rate of increase is high. It is estimated that this year will return to normal status. "One thing to note is that the gap between enterprises will obviously increase."
"12th Five-Year" Annual Average Increase of 15%
What is the guiding ideology for the development of the instrumentation industry during the 12th Five-Year Plan period?
“For high-end manufacturing, new industries, and major national engineering needs, we will focus on the development of advanced automatic control systems, large-scale precision test equipment, new types of instruments and sensors, and establish an industrial system that includes precision manufacturing, lean management, and modern manufacturing services; The market share of the product is supported by the promotion of billions of billions of dollars in group and characteristic enterprises, and efforts are being made to establish the basis of high-end intelligent equipment --- modern instrumentation and control industry." Yan Jiacheng said.
He also gave a set of figures: The specific planning goal is that the industry's production and sales value will reach or approach RMB 1 trillion, with an average annual growth rate of 15%; the total profit will reach RMB 71.3 billion, with an average annual increase of 13%; Achieve 8.5% to 9%, with total assets of 870 billion yuan; industry exports exceed 30 billion US dollars, and export growth is greater than the increase in imports, in which the export ratio of local companies will be greater than 50%, "the end of the twelfth five-year" or "ten There will be an inflection point in the initial deficit during the 3 rd five-year period."
By that time, there will be 3 to 5 companies that produce and sell over 10 billion yuan in the industry, and 100 companies that exceed 1 billion yuan will have a market concentration of 25%. At the same time, the number of listed companies will also reach 150. The value of production and sales of local companies will account for more than 70% of the total value of the industry, and the market share of local companies will also exceed 60%.
It is reported that there are currently 20 companies that produce and sell more than 1 billion yuan in the industry, and the local company's market share is 52.67%.
During the “Twelfth Five-Year Plan†period, the market share of mid- to high-end products in the industry will also increase significantly. Major key enterprises will popularize modern production management based on information technology. The service capacity of modern service industry will also be significantly improved.
"Whether we can grasp the important opportunities of the 'Twelfth Five-Year Plan' and realize these goals depends on our ability to upgrade, adjust and adapt," said Yan Jiacheng.
The technical bottleneck is difficult to break through, and the economic transformation during the 12th Five-Year Plan period is conducive to the rapid development of the instrumentation and meter industry. The Yan family became a reporter to analyze the opportunities and difficulties in the development of the industry.
First of all, the status of the entire electromechanical manufacturing industry will rise relatively in the middle and late industrialization period. The structural adjustment of the equipment manufacturing industry will also develop towards the mid-to-high end that closely integrates with the instrumentation and control. “Emphasizing and highlighting high-end equipment manufacturing will make the development of instrument control technology once again on the agenda,†while energy-saving emission reduction, green economy, independent innovation, emerging industries, etc. will also effectively promote the increase in demand for instrument and control equipment and technology development. .
Second, the "two integrations" will also increase the demand for monitoring and control equipment in the long term. “The integration of the two economies is an important policy and a necessary path for China’s economy to become stronger and stronger. It is an industrialization with characteristics of the times and an informationization with Chinese characteristics.†Yan Jiacheng stated that it includes R&D, design, and production process control. , enterprise management, marketing, human resources development, new business development, and technological transformation of enterprises, but its foundation and focus is on the informatization of the production process, which is divided into process industry informatization and discrete industry informatization, “this and the instrumentation industry closely related".
At the same time, economic globalization has also entered a new stage—the globalization of manufacturing has evolved from centralized to decentralized and moderately concentrated, and the globalization of the instrumentation and control industry has become more active. Its products range from low-grade to medium-to-high-end. In terms of development, the model has also been transformed from a joint-venture joint venture, sole proprietorship to entrusted production, foreign ownership, and China-based business management.
But it is not all the way. In Jia Jiacheng’s view, the main difficulties in the development of the industry during the “12th Five-Year Plan†came from several aspects: the improvement of innovation capacity was slow, and the technology source was still the bottleneck restricting the development of the industry; the scale and quality of the enterprise had yet to be improved; “GDP effect†was in place The impact is still serious and so on.
In addition, in the interview, Jia Jiacheng also told reporters about his strategic and tactical thinking on the development of the industry.
First of all, the instrument and control industry must pay attention to the formation and establishment of economies of scale. “Currently, U.S. industries represent the advantages of original development, while Japanese industries represent the advantages of manufacturing processes. The advantages of China’s industrialization lie in the large-scale manufacturing and management of certain technological backgrounds. Although the industrial and control industries are not large-scale industries, However, if we want to establish a foothold in the world, we must follow the characteristics of China's industrial development and give full play to its advantages in scale. If we rely solely on technological advantages, we cannot succeed in a relatively short period of time."
Secondly, it is necessary to increase the degree of opening up, develop in the instrumentation and control of the globalization of the industry, and at the same time take advantage of the strong economic restructuring to take advantage of the advantages of the industry and accelerate its development.
Related Links “12th Five-Year†Key Development and Key Technologies in the Instrumentation Industry I. Key Products (1) PA’s promotion of 1,000 MW thermal power, 10 million tons/year of oil refining, 1 million tons/year of ethylene, intelligent monitoring of urban heating, Coriolis mass flowmeters for process automation in areas such as oil and gas centralized transportation, high-end flow meters such as multi-channel ultrasonics, high-grade electromagnetic flowmeters, etc.; high-end liquid level meters such as radar level gauges, and regulating valves for severe operating conditions, Highly reliable online analytical instrument.
(2) FA's development PLC, special control system, new sensor, typical equipment demonstration application (3) nuclear power class 1E control system and 2E class field instrument wind turbine and wind power station control system and sensor rail traffic control system improve intelligence Grid Advanced Measurement System and Smart Meter (4) Automatic Environmental Monitoring System, Pollution Source Monitoring System, Portable and Emergency Environment Testing Instruments (5) Food and Drug Safety Testing Instruments, Sample Preparation Technology and Equipment (6) High-end Dynamic Testing Machine , special environmental testing and deformation measurement test equipment, spectrum analyzer, scanning electron microscope, X-ray, industrial CT, three-dimensional ultrasound and other non-destructive testing equipment and other high-end manufacturing and frontier scientific scientific instruments and testing equipment Second, the key technologies (1) new sensors Technology (2) Industrial wireless communication network technology (3) Functional safety technology (4) Precision machining and special process technology (5) Analytical instrument functional parts and application technology (6) Intelligent technology (7) System integration and application technology
"Gravity Die Casting. A permanent mould casting process, where the molten metal is poured from a vessle of ladle into the mould, and cavity fills with no force other than gravity, in a similar manner to the production of sand castings, although filling cn be controlled by tilting the die."
Gravity Die Casting
Sometimes referred to as Permanent Mould, GDC is a repeatable casting process used for non-ferrous alloy parts, typically aluminium, Zinc and Copper Base alloys.
The process differs from HPDC in that Gravity- rather than high pressure- is used to fill the mould with the liquid alloy.
GDC is suited to medium to high volumes products and typically parts are of a heavier sections than HPDC, but thinner sections than sand casting.
There are three key stages in the process.
- The heated mould [Die or Tool] is coated with a die release agent. The release agent spray also has a secondary function in that it aids cooling of the mould face after the previous part has been removed from the die.
- Molten metal is poured into channels in the tool to allow the material to fill all the extremities of the mould cavity. The metal is either hand poured using steel ladles or dosed using mechanical methods. Typically, there is a mould [down sprue" that allows the alloy to enter the mould cavity from the lower part of the die, reducing the formation of turbulence and subsequent porosity and inclusions in the finished part.
- Once the part has cooled sufficiently, the die is opened, either manually or utilising mechanical methods.
Advantages
- Good dimensional accuracy
- Smoother cast surface finish than sand casting
- Improved mechanical properties compared to sand casting
- Thinner walls can be cast compared to sand casting
- Reverse draft internal pockets and forms can be cast in using preformed sand core inserts
- Steel pins and inserts can be cast in to the part
- Faster production times compared to other processes.
- Once the tolling is proven, the product quality is very repeatable.
- Outsourced Tooling setup costs can be lower than sand casting.
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