Since the construction of Nantong COSCO Shipyard and Qidong COSCO Offshore Product Transformation, it has actively explored the differences between offshore construction and ordinary ship repair, and introduced advanced offshore management mode. After several years of development, a set of offshore engineering has been gradually formed. Project management system. The procurement of offshore product equipment is the key. The main features are: large quantity, large difference, strong professionalism, large single equipment system and high equipment value. This requires that the procurement and storage of equipment cannot be the management mode of ordinary ship repair, and requires professional storage sites, personnel and equipment for management.
The success of the application of RFID technology in the supply chain management of the manufacturing industry has attracted the attention of COSCO shipping leaders. With the help of COSCO Shipping Group's business headquarters and technical center, the company's offshore engineering management department, material management department and planning department formed a special research team. After the previous phase of the Nantong and Qidong factories, the equipment was provided by COSCO Shipyard and Qidong COSCO. The investigation of warehousing management was adjusted. By setting up the project equipment coordinator position, setting up professional equipment warehouse and supporting management personnel, improving the operation method of SAP system components, establishing RFID equipment management system, etc., targeted upgrading of offshore equipment. Warehousing management.
The RFID warehousing management system performs automated data collection on the data of warehouse arrival inspection, warehousing, delivery, transfer, shifting, and inventory counting, ensuring the speed and accuracy of data input in all aspects of warehouse management, ensuring that it is always available. Master the real data of the stock and control the stock reasonably. The system location management function can timely grasp the current position of all inventory materials, and fundamentally improve the status quo of offshore product equipment and accessories management.
Unify device names to improve work efficiency.
In the process of equipment procurement, through various layers of the process, each set of equipment often has a variety of Chinese translations, which causes great inconvenience to the later communication. Uniform material description through SAP system MM module to form a fixed material code and standard management. Combined with the RFID system, the equipment is directly marked with the original factory name, and the system retrieval is clear at a glance, improving work efficiency.
Information sharing, to achieve "accounts, cards, things" consistent.
Through RFID system management, real-time reflection of inventory actual situation, change the traditional manual drawing warehouse location management method, reduce management costs, and strengthen information sharing in technology, production, materials and other departments.
After the RFID system is established and operated, it provides an effective management tool for the entire equipment split management. As a system of complex offshore equipment, arrival and installation, commissioning almost throughout the entire offshore project construction process, in order to effectively reduce storage pressure, batch arrival and batch use as a conventional means of implementation. The technical agreement and the business contract must be signed in one time, and the SAP system is also the whole set of equipment orders. Therefore, in the process, the whole set of equipment must be received in batches and divided into wholesale goods. In this process, if the management of the library equipment is run in the warehouse management outside the system according to the whole set of equipment name and estimated value, it will inevitably result in inaccurate amount of funds in the warehouse, the number of components in the library equipment is not clear, and the sub-components are used. The library is not standardized and other drawbacks. In response to the above situation, the company through the improvement of the SAP system, by the equipment library manager, project equipment coordinator and project procurement supervisor coordination, including organizational technology design, quality inspection, suppliers and shipowners representatives, etc., in the equipment arrival inspection process In the middle, according to the actual situation of the delivery equipment, according to the construction progress of the project, reasonable splitting, and application and generation of the component material code, enter the SAP system to form equipment inventory. At the same time, using SAP system data and RFID system data sharing, and then through the RFID system location function, the device component positioning function, in addition to having the component inventory in the SAP system, the use department can accurately issue the SAP system picking list, forming an accurate The project construction cost is truly consistent with the "account, card, and material".
In the warehouse material location management, improve delivery efficiency.
In the process of using the SAP system, we can check the materials in the library at any time, or through the division of the SAP system, basically determine which warehouse area the retrieved materials are in, but the actual area of ​​each actual storage area is still relatively large. In order to reach the reservoir area and really find the required materials, it is also necessary for the on-site library manager to search in the area under control, and the search range is relatively large. Through the application of the RFID system, each pool area can be decomposed into several smaller units again. The actual range of the unit can be arbitrarily divided according to the different conditions of each library area, and then passed by the library manager in the inter-library management process. The application of the on-site handset will locate all kinds of materials according to the actual storage location, and upload the information to the system in real time. When the material is needed, first search the system in the system, and then directly reach the site. The niche quickly found the required materials, improved the delivery efficiency of the warehouse, and ensured the orderly advancement of offshore production.
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