Product description:
Definition of color master batch:
By the high proportion of additives, thermoplastic resin, pigments or the good dispersion of plastic colorants, it chooses the resin of colorants that have good wetting and dispersing effect and good compatibility with being shaded material. It can be explained like: PP/PE/PET/PVC carrier + pigment + additives = color master batch
Generally, we use the special type of extruder to produce this kind of color master batch: ATE Twin Screw Extruder. ATE 65 Co-rotating Parallel Twin Screw Extruder consists of motor drive, torque distribution gearbox, processing section, temperature controlling units, die section and down-stream pelletizing system, etc.
Specification:
1.    ATE 65 Compounding and Granulating line for Color Master Batch
Process | Color master batch compounding and granulating |
Application | 50-60%PP/PE/PVC/PET, 40%pigment, 8%additives Color Master batch: pigment +additives+ PE/PP/PVC/PETÂ carrier |
Output | 250-350kg/h, depending on the condition of raw Material, formulation and processing, etc. |
NO. | Name |
1 | SHR500A High Speed Mixer |
2 | Screw Loader |
3 | Main feeder |
4 | ATE 65 Twin Screw Extruder |
5 | Electric Control System(cabinet) |
6 | Strands Pelletizing System/ Under-water Pelletizing System |
7 | Vibrating screen |
8 | Product hopper |
Introduction of parts of ATE Twin Screw Extruder:
ATE Twin Screw Extruder adopts modular design principle, component standardization manufacturing, which can present stable and reliable performance. Thanks to the modular principle, ATE extruders can provide highly customizable solutions according to customers' process and special requirements. Based on different output torque grade, ATE 65 extruders have basic type and efficiency type.
Process section includes barrels, screw shafts, screw elements, individual temperature heating and cooling unit. Barrels and screw elements are designed in block principle.
Block structure allows the screw elements combine and sequence optimized to realize the process:
Conveying-Plasticization- Compounding & Dispersion- Homogenization- Degassing- Pressure building
Also Block structure allows the barrels adjust freely to the fit the process requirement.
Based on different process position, ATE extruders have different barrels type: feeding barrel, side feeding barrel, close barrel, open on top barrel, vacuum vent barrel, etc. According to the different jobs' requirement, barrels' materials can be nitride steel or bimetallic steel.
Multiple cutting systems can be combined with ATE Twin Screw Extruder, such as strands pelletizing, hot-face cutting and under-water pelletizing, etc.
Both Instrument control and PLC control are available to apply in the ATE electrical controlling system. All the key electrical parts adopt European brands to guarantee the controlling system with significant and stable performance.
Main technical specification:
Machine Size | Screw Diameter (mm) |
L/D | Screw Speed Max. (rpm) |
Motor power (Kw) |
Torque per shaft (Nm) |
Specific torque T/A3 |
Throughput rate(kg/h) |
ATE65 | 62.4 | 36-44 | 600 | 90 | 675 | 4.8 | 250-350 |
Advantages of color master batch:
1. High concentration of pigment
2. Excellent dispersion, good heat-resistant, high color fastness, stable performance and shows bright color
3. Non-toxic, environmental-friendly
4. Compatible with various material PE/PP/PS/ABS/HIPS/PVC/TPR etc.
5. Wide application: blow moulding, blowing film, injection moulding, extrusion, spin-dyeing, cable sheathing, etc.
6. Range of industrial application: office automation, household appliances, film and packing material, textile, sheet, pipe, medical appliances, toys and so on.
Advantages of the production line
1.    It can produce high-quality, high-quantity filler master batch
2.    It works with high efficiency
3.    It's computerized with high automation
Why choose us:
Lower investment cost for a high quality and durable machine;
Low energy consumption with high production output;
Overseas installation and training are available;
Machine warranty with spares in stocking and in-time delivery;
Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days. 250-350kg/H Co-Rotating Twin Screw Extruder Machinery for Color Masterbatch Granules
Product description:
Definition of color master batch:
By the high proportion of additives, thermoplastic resin, pigments or the good dispersion of plastic colorants, it chooses the resin of colorants that have good wetting and dispersing effect and good compatibility with being shaded material. It can be explained like: PP/PE/PET/PVC carrier + pigment + additives = color master batch
Generally, we use the special type of extruder to produce this kind of color master batch: ATE Twin Screw Extruder. ATE 65 Co-rotating Parallel Twin Screw Extruder consists of motor drive, torque distribution gearbox, processing section, temperature controlling units, die section and down-stream pelletizing system, etc.
Specification:
1.    ATE 65 Compounding and Granulating line for Color Master Batch
Process | Color master batch compounding and granulating |
Application | 50-60%PP/PE/PVC/PET, 40%pigment, 8%additives Color Master batch: pigment +additives+ PE/PP/PVC/PETÂ carrier |
Output | 250-350kg/h, depending on the condition of raw Material, formulation and processing, etc. |
NO. | Name |
1 | SHR500A High Speed Mixer |
2 | Screw Loader |
3 | Main feeder |
4 | ATE 65 Twin Screw Extruder |
5 | Electric Control System(cabinet) |
6 | Strands Pelletizing System/ Under-water Pelletizing System |
7 | Vibrating screen |
8 | Product hopper |
Introduction of parts of ATE Twin Screw Extruder:
ATE Twin Screw Extruder adopts modular design principle, component standardization manufacturing, which can present stable and reliable performance. Thanks to the modular principle, ATE extruders can provide highly customizable solutions according to customers' process and special requirements. Based on different output torque grade, ATE 65 extruders have basic type and efficiency type.
Process section includes barrels, screw shafts, screw elements, individual temperature heating and cooling unit. Barrels and screw elements are designed in block principle.
Block structure allows the screw elements combine and sequence optimized to realize the process:
Conveying-Plasticization- Compounding & Dispersion- Homogenization- Degassing- Pressure building
Also Block structure allows the barrels adjust freely to the fit the process requirement.
Based on different process position, ATE extruders have different barrels type: feeding barrel, side feeding barrel, close barrel, open on top barrel, vacuum vent barrel, etc. According to the different jobs' requirement, barrels' materials can be nitride steel or bimetallic steel.
Multiple cutting systems can be combined with ATE Twin Screw Extruder, such as strands pelletizing, hot-face cutting and under-water pelletizing, etc.
Both Instrument control and PLC control are available to apply in the ATE electrical controlling system. All the key electrical parts adopt European brands to guarantee the controlling system with significant and stable performance.
Main technical specification:
Machine Size | Screw Diameter (mm) |
L/D | Screw Speed Max. (rpm) |
Motor power (Kw) |
Torque per shaft (Nm) |
Specific torque T/A3 |
Throughput rate(kg/h) |
ATE65 | 62.4 | 36-44 | 600 | 90 | 675 | 4.8 | 250-350 |
Advantages of color master batch:
1. High concentration of pigment
2. Excellent dispersion, good heat-resistant, high color fastness, stable performance and shows bright color
3. Non-toxic, environmental-friendly
4. Compatible with various material PE/PP/PS/ABS/HIPS/PVC/TPR etc.
5. Wide application: blow moulding, blowing film, injection moulding, extrusion, spin-dyeing, cable sheathing, etc.
6. Range of industrial application: office automation, household appliances, film and packing material, textile, sheet, pipe, medical appliances, toys and so on.
Advantages of the production line
1.    It can produce high-quality, high-quantity filler master batch
2.    It works with high efficiency
3.    It's computerized with high automation
Why choose us:
Lower investment cost for a high quality and durable machine;
Low energy consumption with high production output;
Overseas installation and training are available;
Machine warranty with spares in stocking and in-time delivery;
Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.
We are the inventor of automatic down weighing and filling machine. All filling machines are applied in down garments enterprise filling process, and are applicable to 90, 80, 70, 60 and 50 down. High pressure air is used to absorb down through the automatic weighing system, and to fill the panel with a preset weight of down. With dual or triple or fourth weighting system, the speed of down-filling machine is 2-4 times faster than that of manual method, down-filling is no longer needed skilled workers. Non-contact weighing method is used and the highest precision of single down filling can reach 0.01g even 0.001g; According to given target gram weight, the actual down gram weight will be automatically increased or reduced as necessary during filling. At same time ,the application of central dust-removal system greatly improves the overall working and production environment of the down-filling workshop, it can lower down loss as well as reduce the cost of down and reuse the down.
*Related Products:Down Garment Filling Machine,Down Stuffing Machine,down apparel filling machine,duck Down Filling Machine,flow down filling machine,down feather filling machine,down coat filling machine.
Down Filling Machine
Down Filling Machine, Down Jacket Filling Machine, High Output Down Filling Machine, Automatic Down Filling Machine, Down Garment Filling Machine, Down Stuffing Machine
Changshu Bealead Automatic Machine CO., LTD. , http://www.bealeadglobal.com